Horizontal Pallet Circulation System Installation
  • System Type: Fully Automated Horizontal Pallet Circulation (Carousel Loop)
  • Load Capacity: 2000 kg to 2500 kg per circulation pallet slot
  • Control Panel: Smart Central PLC Matrix / RFID Terminal / Biometric Access Control
  • Safety Locks: Anti-Derail Guide Blocks, Laser Boundary Grids & VFD Inertia Damping

Product Overview

Our Horizontal Pallet Circulation System is a premier fully automated parking layout engineered specifically for long, flat basements facing restrictive vertical headroom constraints. Operating on a continuous closed-loop conveyor chain matrix, the system moves heavy-duty steel pallets horizontally to sort and retrieve vehicles. Drivers simply leave their car in a centralized ground-level terminal bay, and the carousel logic independently cycles the empty slots without requiring any vertical stacking arrays.

  • Low headroom carousel configuration
  • Heavy-duty synchronized chain drive
  • Integrated forward-facing turn machinery
  • Bypasses wide concrete driving ramps
  • Embedded anti-derail floor tracking rails
  • Smooth closed-loop vector shifting

Engineering & Installation Challenge

Managing massive horizontal multi-pallet shifting loop loads requires absolute track alignment and heavy-duty wear resistance controls. The engineering challenge lied in eliminating high mechanical friction spikes and heavy structural inertia when shifting a fully loaded loop array during peak operational retrieval periods. Shivam Elevator solved this by installing embedded high-tensile steel guidance channels along with custom variable frequency drives (VFD) that ramp up motor torques gradually to eliminate vehicle vibrations.

Mechanical Framework Execution Detail

Testing & Operational Result

Every customized horizontal circulation platform undergoes precise physical indexing diagnostics and 125% structural weight margin testing runs directly at our processing yard blocks. The integration of 360° photoelectric safety barriers, mechanical block limiters, and smart interactive automated touchscreens ensures absolute asset protection. The system runs seamlessly with minimal noise impact, maximizing layout density inside any premium underground workspace.

Our Work